Introduction of a Niro atomizer with lower energy consumption
Release time:
2025-12-01 11:27:20
A rotary atomizer is a device that uses centrifugal force to atomize liquid into fine particles during high-speed rotation. The droplet size is related to the speed of the edge line of the atomizer disk. The higher the line speed, the smaller the droplet size and the better the uniformity. Traditional rotary atomizers mainly include gearbox speed-increasing atomizers and mechanical bearing high-speed motor direct-connected atomizers. Due to the high rotation speed, core mechanical components such as the transmission speed-increasing mechanism are prone to wear, have short service life, frequent replacement, and high maintenance costs. The overall structure of the equipment is complex, heavy in weight and size, and installation and maintenance are inconvenient. The rotating shaft of the mechanical high-speed motor direct atomizer is supported by mechanical bearings, which has the characteristics of large friction, high heat generation, complex lubrication system, easy wear and tear of the bearings, easy burning, and difficulty in increasing the motor power at high speeds, etc.insufficient。Therefore, it is necessary to design a new type ofNiroatomizer。
In order to overcome the shortcomings of existing technology, technical personnelProvide a high speed, high power, low energy consumption, no external lubricationofMaglev high speedNiroatomizer。In order to achieve the above purpose,It usesNext technical solutionaccomplish: A magnetic levitation high-speed rotating atomizer, characterized in that it includes a plurality of slurry inlet pipes, a liquid separator, an atomization disk and a motor; the slurry inlet pipe is arranged on the top of the liquid separator for introducing slurry into the liquid dispenser; the liquid separator includes a liquid separator body and rotating teeth arranged in the liquid separator body to evenly distribute the slurry.
It should be noted that theNiroatomizerofThe motor is a magnetic levitation high-speed motor. There is a tapered section on the motor shaft. There is a tapered hole in the center of the atomizer plate that covers the tapered section. There is a nut on the front end of the tapered section. There is a hexagonal nut with flange between the nut and the atomizer disk. The dispenser body includes an inner ring and an outer ring, the motor shaft passes through the inner ring, and the rotating teeth are arranged between the inner ring and the outer ring. Including protective covers set outside the motor and pulp inlet pipe. The outer surface of the protective cover is provided with a supporting flange. The lower side of the supporting flange is provided with a damping rubber block. The atomizer also includes a cooling system set on the top of the motor cover. The cooling system includes a rotor air cooling system and a stator water cooling system, which are connected to the corresponding interfaces of the motor through coolant and cooling air circulation lines set inside the motor cover.
Compared with existing technology,ShouldNiroatomizerIt has the following beneficial effects:Due to optimized construction,Under the action of the rotating teeth, the local slurry is evenly distributed to the entire annular surface of the lower part of the dispenser, so that the slurry is evenly atomized in the atomization plate, and the effect is stable; on the other hand, the present invention uses a magnetic levitation high-speed motor, which has low wear, no need for lubrication, no intermediate transmission mechanism, high efficiency, light weight, and compact appearance.
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